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Aluminum & Window Industry
Practical solutions for real production environments.
Case Study: Medium-Tack Protective Film for Powder-Coated Rough Aluminum & Glass — Vietnam Client
Client Location: Vietnam
Application: Powder-coated rough aluminum window frames & architectural glass
Problem:
Before using our protective film, the client often encountered surface damage and contamination during storage and transport.
1. Rough powder-coated aluminum surfaces were prone to scratches and dust adhesion, which led to reworks after delivery.
2. Glass panels frequently showed glue marks from masking tapes and suffered from accidental paint overspray.
Our Solution：
1. We supplied a dual-application medium-tack protective film designed for rough aluminum and glass.
2. The film offers strong but non-damaging adhesion, adhering evenly to rough and smooth surfaces alike.
3. We guided the client’s team in proper lamination and peeling techniques, improving in-house workflow efficiency.
Results:
1. Significant reduction in surface damage and need for post-cleaning
2. Adhesion performed well on both glass and textured aluminum
3. Complaints from site installers dropped by over 70%
Client Feedback:
“After switching to Alufilm, we no longer have to worry about scratches or glue stains. The product quality and support exceeded our expectations.”
Case Study: Protective Film for Anodized Aluminum Surfaces — Bangladesh Client
Client Location: Bangladesh
Application: Anodized Black, Silver, and Copper aluminum profiles
Problem:
The client faced recurring surface defects and finish degradation during handling and export.
1. Anodized surfaces were easily scratched and scuffed during stacking and transportation.
2. Even minor abrasions caused visual quality issues, especially on black and copper finishes, which led to frequent customer complaints.
Our Solution：
1. We provided a specially formulated low-to-medium tack protective film compatible with anodized finishes.
2. The film ensures stable adhesion without leaving residue, while offering excellent resistance to friction and scuffing.
3. Our team also advised the client on optimized lamination pressure and roll application to ensure bubble-free results.
Results:
1. Anodized surfaces maintained pristine condition throughout the logistics chain
2. Surface complaints from downstream customers dropped significantly
3. Reduced re-polishing and inspection time in the factory
Client Feedback:
“Before using Alufilm, our black anodized profiles were constantly getting scratched. Now, even after export, the finish stays intact. We’re very satisfied with the result.”
Case Study: Medium-Tack Protective Film for Smooth Powder-Coated & Anodized Aluminum — Peru Client
Client Location: Peru
Application: Powder-coated smooth aluminum, Anodized Black and Silver finishes
Problem:
The client’s aluminum profiles often suffered from surface blemishes during internal handling and storage.
1. Smooth powder-coated and anodized surfaces were sensitive to abrasion from stacking and human contact.
2. Protective measures like foam sheets or masking tape were inconsistent and sometimes left residue or allowed micro-scratches.
Our Solution：
1. We recommended a medium-tack protective film with balanced adhesion, tailored for both powder-coated and anodized finishes.
2. The film offered excellent clarity and coverage with no glue transfer, even after extended storage.
3. Our technical team provided application guidance to ensure smooth lamination with no air bubbles or edge lifting.
Results:
1. Surface defects were virtually eliminated during production and storage
2. One film type was used across multiple finishes, improving operational efficiency
3. Reduced material waste from rejections and improved delivery appearance
Client Feedback:
“After switching to Alufilm, the difference in surface quality was clear. No more scratches, no more glue stains — and it works on both coated and anodized parts.”
Case Study: Low-Tack Protective Film for Smooth Powder-Coated & Sandblasted Anodized Aluminum — Brazil Client
Client Location: Brazil
Application: Powder-coated smooth aluminum, Anodized sandblasted surface
Problem:
Before implementing protective film, the client experienced a high rate of surface contamination and inconsistent appearance.
1. Smooth coated surfaces were prone to fingerprint marks and smudges during handling.
2. Sandblasted anodized aluminum easily absorbed dust and showed pressure marks from manual packaging.
Our Solution：
1. We provided a low-tack protective film designed for delicate, textured anodized and smooth coated surfaces.
2. The film offered clean removability and stable surface coverage without compressing the sandblasted texture.
3. We advised on film application under clean-room-like conditions to minimize particulate entrapment.
Results:
1. Surface presentation improved significantly at the point of delivery
2. No pressure marks or residue, even on sandblasted finishes
3. Lower rework rate due to cleaner and more consistent surface quality
Client Feedback:
“Our anodized profiles used to look dull by the time they reached the customer. Since using Alufilm, they look just like they did when they left the line — clean, consistent, and professional.”
Case Study: Low-Tack Protective Film for Glass Surfaces — Thailand Client
Client Location: Thailand
Application: Applied directly to glass surfaces (architectural and window systems)
Problem:
The client previously faced ongoing quality issues with glass surface protection during assembly and delivery.
1. Unprotected glass often suffered from scratches, cement splatter, and paint overspray during installation.
2. Temporary solutions like masking tapes left adhesive residue and did not provide full surface coverage.
Our Solution：
1. We provided a specialized low-tack protective film formulated for direct glass application.
2. The film ensured easy removability with no adhesive residue, while preventing damage from debris and chemical contaminants.
3. We worked with the client to optimize film size and storage conditions to reduce edge curling and dust entrapment.
Results:
1. Drastic reduction in post-installation cleaning and polishing time
2. Surface quality remained consistent even after prolonged site exposure
3. Decrease in rejected units due to surface damage
Client Feedback:
“We used to spend hours cleaning the glass before handover. With Alufilm, we just peel and it’s perfect. It’s saved us time, labor, and customer complaints.”
Case Study: Medium-High Tack Protective Film for Anodized Architectural Profiles — South Africa Client
Client Location: South Africa
Application: Anodized architectural aluminum profiles
Problem:
Prior to using protective film, the client encountered frequent surface complaints related to transport and site installation.
1. Anodized profiles were highly susceptible to friction marks, scuffs, and minor dents during container loading and long-distance transit.
2. On-site handling often introduced scratches and water stains, affecting the premium visual finish of architectural elements.
Our Solution：
1. We provided a medium-high tack protective film specifically engineered for anodized aluminum used in architectural systems.
2. The film delivered strong and stable adhesion without residue, offering firm coverage to withstand multi-stage handling and overseas shipping.
3. We supported the client with technical advice on automated lamination pressure and optimal storage temperatures to preserve film performance.
Results:
1. Dramatic reduction in transit-related surface damage
2. Film maintained integrity and adhesion even in hot, humid storage environments
3. Higher satisfaction rate from contractors and end users due to pristine surface condition
Client Feedback:
“Shipping architectural profiles across the country used to be stressful. With Alufilm, we finally have peace of mind — the finish looks flawless when it arrives.”
Case Study: EPE Foam (Pearl Cotton) for Protective Packaging — Kenya Client
Client Location: Kenya
Application: Used in electronics, furniture, aluminum profiles, sports equipment, and food & beverage packaging to prevent damage during transportation and storage
Problem:
Before using EPE foam, aluminum profile manufacturers and their end clients faced repeated issues with surface damage and breakage in transit.
1. During stacking and transport, unprotected profiles and delicate components often experienced dents, scratches, or impact cracks.
2. End clients, especially those in construction and interior fit-out, frequently complained about damaged corners or abrasions on visible surfaces.
Our Solution：
1. We supplied high-density EPE foam tailored for aluminum packaging, available in roll, sheet, and custom-cut formats.
2. The foam provided lightweight, shock-absorbing protection, especially for corners, edges, and bundled profiles during loading and transit.
3. We guided the client in integrating foam wrapping into their packaging workflow with minimal labor increase and optimal material use.
Results:
1. Damage rate during shipping dropped significantly, especially for export-bound profiles
2. Reduced customer complaints and return requests due to cleaner, intact deliveries
3. Enhanced product presentation and premium appearance at point of unpacking
Client Feedback:
“Our aluminum products used to suffer from scratches or dents when arriving at project sites. Since we started using Alufilm’s EPE foam, our delivery condition has improved dramatically — it’s made a real difference.”
Case Study: Medium-Tack Protective Film for Matte Powder-Coated Aluminum — Nigeria Client
Client Location: Nigeria
Application: Matte powder-coated aluminum profiles for doors and curtain walls
Problem:
Before implementing a protective film solution, the mid-sized factory struggled with maintaining surface consistency across production batches.
1. Matte powder-coated finishes were prone to minor abrasions and chalky white marks from stacking and handling.
2. Inconsistent packaging methods led to edge scuffing and visible friction lines, affecting customer satisfaction and brand reputation.
Our Solution：
1. We supplied a medium-tack protective film designed for matte powder-coated surfaces with delicate finishes.
2. The film featured optimized adhesion to ensure close contact without damaging or glossing the matte surface.
3. Our technical team trained line operators on correct unwind tension and lamination direction to avoid film distortion and reduce application errors.
Results:
1. Eliminated visible surface markings caused by stacking and contact
2. More consistent product appearance across multiple production batches
3. Improved brand image and increased client repeat orders from local fabricators
Client Feedback:
“Our matte profiles finally stay clean and uniform during storage and shipping. Alufilm helped us solve a long-standing issue and made our packaging much more professional.”
Case Study: Medium-Tack Protective Film for Matte Powder-Coated Aluminum — Indonesia Client
Client Location: Indonesia
Application: Matte powder-coated aluminum profiles
Problem:
Before using protective film, the aluminum profile manufacturer struggled with post-paint defects and delivery damage.
1. Matte finishes were easily marred by fingerprints, fine dust, and rubbing marks during internal transfer between coating and packing areas.
2. Long-haul shipping in humid conditions often caused surface dullness and uneven appearance upon arrival.
Our Solution：
1. We recommended a medium-tack protective film engineered to protect powder-coated matte surfaces from physical and environmental wear.
2. The film offered uniform adhesion, preventing both lifting and gloss imprinting, while maintaining breathability to reduce moisture-related issues.
3. We also provided best-practice guidelines on applying the film in-line with curing to optimize coverage and reduce labor.
Results:
1. Surface integrity remained intact throughout storage and shipment
2. Substantial decrease in complaints about patchy or dusty finishes
3. Enhanced consistency in product quality from factory to project site
Client Feedback:
“Before using Alufilm, we had to re-clean many profiles after coating. Now, with the film applied straight after painting, we save time and get better feedback from customers.”
Case Study: Medium-Tack Protective Film for Smooth Powder-Coated & Sandblasted Anodized Surfaces — Indonesia Client
Client Location: Indonesia
Application: Powder-coated smooth aluminum & anodized sandblasted profiles
Problem:
Prior to applying protective film, the client faced serious challenges in maintaining surface quality during internal handling and export.
1. Smooth powder-coated surfaces were easily scratched during stacking, leading to visible gloss differences and finish complaints.
2. Sandblasted anodized profiles suffered from surface compression marks and uneven texture due to direct packaging contact.
Our Solution：
1. We supplied a medium-tack protective film that adheres well to both smooth and lightly textured surfaces without causing gloss shifts or surface distortion.
2. The film was formulated to prevent imprinting on sandblasted finishes while still offering strong mechanical protection during transport.
3. Our team assisted in optimizing roll pressure and storage conditions to ensure long-term film stability on dual-finish production lines.
Results:
1. Surface consistency was significantly improved across both finishes
2. No more edge pressure marks or gloss variation complaints
3. Packaging workflow became faster and more reliable, reducing labor time
Client Feedback:
“We used to worry about sandblasted finishes getting flattened or shiny spots appearing on coated parts. Since using Alufilm, those issues have disappeared — it protects both types of surface perfectly.”
Case Study: Stretch Film for Pallet Wrapping and Load Protection — Thailand Client
Client Location: Thailand
Application: Used for wrapping pallets and protecting loads during logistics and warehousing
Problem:
Before switching to professional stretch film, the client experienced high material loss and poor load stability.
1. Inconsistent manual wrapping with low-quality film led to loose pallets and shifting during transportation.
2. Film often tore during wrapping, requiring double layers or rewrapping, which increased labor time and costs.
Our Solution：
1. We provided a high-performance stretch film with optimized elongation and puncture resistance, ensuring tight load containment even under dynamic movement.
2. The film’s excellent cling properties reduced the number of wraps needed while maintaining stability and minimizing film waste.
3. We also offered training to warehouse staff on correct wrapping tension and pallet wrapping patterns for best efficiency.
Results:
1. Improved load security during transport, minimizing product damage claims
2. Reduced film consumption per pallet by up to 30%
3. Faster wrapping process and lower rewrap rate in the warehouse
Client Feedback:
“Since switching to Alufilm’s stretch film, our pallets are more secure, and we’ve cut down film usage. The savings on material and time are really noticeable.”
Case Study: Shrink Film for Aluminum Profile Outer Packaging — Indonesia Client
Client Location: Indonesia
Application: Outer packaging for aluminum profiles — ideal for bundling, storage, and container shipping
Problem:
Before adopting shrink film, the client — a premium aluminum profile manufacturer — faced frequent packaging-related issues affecting delivery quality and customer satisfaction.
1. Conventional bundling methods like PE wrapping or kraft paper failed to provide tight, weather-resistant protection, especially during export.
2. During storage or shipping, profiles were exposed to moisture, dust, and shifting — leading to rejections and claims from international clients.
Our Solution：
1. We provided a high-durability shrink film engineered for aluminum extrusion packaging, offering full-surface coverage and tight shrink-fit protection after heating.
2. The film formed a uniform, tamper-evident seal that protected against mechanical damage, weather impact, and cargo movement.
3. We also assisted the client in adjusting their shrink tunnel settings for optimal film shrinkage and visual presentation.
Results:
1. Enhanced weather resistance and bundling stability during storage and ocean shipping
2. Products arrived in cleaner, tighter, and more professional condition, reducing overseas client complaints
3. Stronger brand image and reduced loss from transit damage or external contamination
Client Feedback:
“Since switching to Alufilm shrink film, our export packaging has improved dramatically. It protects the product, looks premium, and gives our clients peace of mind.”
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